TP Instant Warehouse Rack Layout Tool | Optimize Your Warehouse Storage

WAREHOUSE RACK LAYOUT TOOL

Enter your warehouse dimensions, rack specs, aisle requirements, capacity, upright height, and row style to generate a rack layout and material list.

0Pallet Positions

0Rack Rows

0Total Bays

Layout Inputs

Your Email Address Warehouse Length

Warehouse Width

Rack Depth

Bay Width

Upright Height Capacity Needed Per Beam Level Rack Row Layout

Recommended: wall rows are single rows and middle rows are back-to-back. Choose single rows only or back-to-back rows only if that is how you want the layout calculated.

Aisle Width

Narrow aisles are typically for order pickers or specialty lifts. Standard sit-down forklifts usually need 12', 13', or 14' aisles.

Beam / Shelf Levels

Front Elevation

Calculated Material List

This layout is an estimate only. Final layouts must be reviewed by a professional for safety, code compliance, forklift access, equipment clearances, seismic requirements, fire code, and rack capacity.

Efficiently design your warehouse rack layout with the TP Instant Warehouse Rack Layout Tool. Input your warehouse dimensions, rack depth, bay width, aisle width, beam levels, weight capacity, and rack configuration to instantly generate a comprehensive warehouse layout. The tool estimates pallet positions and provides detailed material lists, including uprights, beams, and wire decking.

Warehouse storage planning can be complex. Our free tool optimizes pallet rack configurations to maximize space utilization and improve operational efficiency before you purchase new or used pallet racking.

Whether you’re constructing a new facility, expanding storage capacity, or reorganizing an existing warehouse, the TP Instant Warehouse Rack Layout Tool delivers clear visual layouts and detailed material estimates to streamline your planning process. After completing your design, connect with our local warehouse specialists for expert review and customized recommendations.

Key Features of the TP Instant Warehouse Rack Layout Tool

Interactive 2D warehouse floor plan design
3D visualization of rack layouts
Automatic calculation of pallet positions
Material takeoff with quantities of uprights, beams, and wire decking
Flexible layout options: single row, back-to-back, narrow aisle, and custom aisle widths
Beam capacity selection ranging from 1,000 to 10,000 lbs
Instant quote requests with complete layout details

What This Tool Calculates

Number of rack rows and bays
Total rack bays and pallet positions
Required uprights, beams, and wire decking
Remaining warehouse space after layout
Preliminary warehouse layout plans

Designed for All Warehouse Types

The tool is ideal for distribution centers, manufacturing facilities, industrial warehouses, retail and food distribution, third-party logistics (3PL), automotive and parts warehouses, cold storage, and commercial storage buildings. Whether your warehouse space is 2,000 or 500,000 square feet, this tool helps you maximize storage efficiency and workflow.

New & Used Pallet Racking Solutions

After completing your layout, our experienced design team evaluates your project considering load capacity, forklift types, building dimensions, fire codes, expansion plans, budget, and inventory type.

We offer a wide range of pallet racking solutions including:

New and used pallet racking
Teardrop and structural pallet racks
Cantilever, drive-in, push-back, and pallet flow systems
Wire decking, pallet supports, row spacers, rack protection
Professional rack installation and inspections

Why Choose TP Supply Company?

With decades of industry experience, TP Supply Company provides expert warehouse storage solutions nationwide. Our team engineers layouts that maximize space, improve productivity, and comply with OSHA and safety standards. Each layout is reviewed by warehouse professionals knowledgeable in forklift operations and load capacities.

Ready to optimize your warehouse? Click Get Quote Now to have your layout reviewed and receive personalized recommendations from TP Supply Company.

Frequently Asked Questions

Is the TP Instant Warehouse Rack Layout Tool free to use?: Yes, our online warehouse rack layout tool is completely free with no obligations.
Can I design my own warehouse layout?: Yes, you can create an initial warehouse design using the tool before consulting with our professionals.
Does the tool estimate the number of pallet positions?: Yes, the calculator estimates total pallet positions based on your input dimensions and rack configuration.
Can I calculate material quantities with this tool?: Absolutely. The tool provides estimates for uprights, beams, wire decking, rack rows, bays, and pallet positions.
Is this tool suitable for used pallet racking?: Yes, it works for both new and used pallet rack systems.
Will my warehouse layout be reviewed by a specialist?: Yes, when you submit a quote request, our warehouse specialists review your layout and provide expert recommendations.