TP Instant Warehouse Rack Layout Tool
WAREHOUSE RACK LAYOUT TOOL
Enter your warehouse dimensions, rack specs, aisle requirements, capacity, upright height, and row style to generate a rack layout and material list.
Front Elevation
Calculated Material List
This layout is an estimate only. Final layouts must be reviewed by a professional for safety, code compliance, forklift access, equipment clearances, seismic requirements, fire code, and rack capacity.
Design Your Warehouse Rack Layout in Seconds!
Simply enter your warehouse dimensions, rack depth, bay width, aisle width, beam levels, weight capacity requirements, and rack configuration. Our calculator instantly creates a warehouse layout, estimates your pallet positions, and generates a complete material list including uprights, beams, and wire decking.
Planning a warehouse can be challenging. Our Warehouse Rack Layout Tool helps you estimate the best pallet rack configuration for your available space before purchasing new or used pallet racking.
Whether you’re building a new warehouse, expanding your storage capacity, or redesigning an existing facility, this free tool helps you visualize your layout before speaking with one of our warehouse specialists or placing your order online.
Features
Our warehouse rack layout calculator includes:
- Interactive 2D warehouse floor plan
- 3D warehouse rack visualization
- Automatic pallet position calculations
- Material takeoff
- Upright quantity calculations
- Beam quantity calculations
- Wire deck calculations
- Single row layouts
- Back-to-back rack layouts
- Narrow aisle layouts
- Standard forklift aisle layouts
- Custom aisle widths
- Beam capacity selection from 1,000–10,000 lbs
- Instant quote request with complete layout information
What Can This Tool Calculate?
Our warehouse planner automatically determines:
- Number of rack rows
- Number of bays per row
- Total rack bays
- Total pallet positions
- Required uprights
- Required beams
- Required wire decks
- Remaining warehouse space
- Material quantities
- Preliminary warehouse layout
This gives you a realistic starting point before ordering pallet racking.
Designed for Every Warehouse
This warehouse layout tool is ideal for:
- Distribution centers
- Manufacturing facilities
- Industrial warehouses
- Retail distribution
- Food distribution
- Third-party logistics (3PL)
- Automotive warehouses
- Parts warehouses
- Cold storage facilities
- Commercial storage buildings
Whether your building is 2,000 square feet or 500,000 square feet, this calculator helps maximize your storage capacity.
New & Used Pallet Racking Available
After completing your layout, our experienced warehouse design team reviews your project and provides recommendations based on:
- Load capacity
- Forklift type
- Building dimensions
- Fire code requirements
- Future expansion
- Budget
- Inventory type
We offer:
- New pallet racking
- Used pallet racking
- Teardrop pallet rack
- Structural pallet rack
- Cantilever rack
- Drive-in racking
- Push-back rack
- Pallet flow systems
- Wire decking
- Pallet supports
- Row spacers
- Rack protection
- Rack installation
- Rack inspections
Why Use TP Supply Company?
For decades, TP Supply Company has helped businesses design safer and more efficient warehouses across the United States.
Our experienced team doesn’t simply sell pallet racking—we engineer warehouse storage solutions that maximize space, improve productivity, and increase storage capacity.
Every layout is reviewed by knowledgeable warehouse professionals who understand OSHA guidelines, forklift operations, load capacities, and efficient warehouse design.
When you’re ready, simply click Get Quote Now and we’ll review your layout and provide recommendations tailored to your warehouse.
Frequently Asked Questions
Is this warehouse layout tool free?
Yes. Our online warehouse rack layout tool is completely free to use.
Can I design my own warehouse?
Yes. This tool allows you to create an initial warehouse design before our professionals review it.
Does the calculator estimate pallet positions?
Yes. Based on your dimensions and beam levels, the calculator estimates total pallet positions.
Can I calculate material quantities?
Yes. The tool estimates uprights, beams, wire decking, rack rows, bays, and pallet positions.
Can I use this for used pallet racking?
Absolutely. The calculator works for both new and used pallet rack systems.
Will someone review my design?
Yes. When you request a quote, our warehouse specialists review your layout and recommend improvements if necessary.
Start Designing Your Warehouse Today
Stop guessing how much pallet racking you need.
Use our free Warehouse Rack Layout Tool to design your warehouse, estimate material quantities, visualize your storage system, and receive a professional quote from TP Supply Company.